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4" AND 5" DIESEL EXHAUST SYSTEMS INCLUDE AN 8" STRAIGHT THROUGH MUFFLER 100% MANDREL BENT ALUMINIZED STEEL OR 409 SERIES STAINLESS STEEL TOLL FREE IN USA AND CANADA 866.801.9338 SHIPPING QUOTES ARE FOR LOWER 48 STATES, ALASKA, HAWAII AND INTERNATIONAL ARE HIGHER WarpSpeed Performance has a 4" 100% mandrel bent diesel exhaust system for the Dodge Cummins turbo equipped 1994-2007 Dodge Diesel 3/4 ton and 1 ton pickups, any wheelbase. Like all of the other aluminized steel products we sell it has a 4 year warranty against rusting out. The smooth 4" tubing, mandrel bends and large diameter all welded muffler will give you maximum flow and produce maximum horsepower (typically 18-20 HP) without having to add a muffler eliminator. Best of all it is designed to be installed by the do it yourself mechanic or simply take it to your favorite muffler shop for professional installation. This kit fits the 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001 and 2002 Dodge Cummins equipped 3/4 and 1 ton trucks. Actual system may vary slightly from our ad photo but as long as we have the year of your truck you will get the correct system. The benefits of our 4" AND 5" systems:
The kit includes the following:
Why buy from WarpSpeed Performance?
WarpSpeed
Performance If you are missing parts or need technical assistance
call toll free 866-801-9338 9-5pm M-F CST or email INSTALLATION INSTRUCTIONS 1994-2002 DODGE CUMMINS ¾ 1-TON Removal of stock system: #1. Start by spraying WD40 or a spray lube on the 2 turbo flange bolts. #2. Use something like white lithium grease to spray on the rubber grommets which your stock exhaust is attached to, it will help them slip off a little easier. #3. Cut the stock exhaust in front of the transmission support and behind the muffler. Use a flathead screwdriver to pry the hangers loose from the rubber hanger grommets. Some of the hangers may have a heat shield which we also remove. #4. Remove the 2-turbo flange bolts, use a 13mm deep well socket with a swivel or universal joint which you should wrap with duct tape, 2-12” extensions and 1-6” extension on a 1/2” or 3/8” drive ratchet. The tape keeps the joint stiff. If you do not use tape you will be picking up the bolts many times. Clean up the turbo bolt threads with a wire brush and apply some anti-seize. HELPFUL HINTS: #1. When you slip one section of tubing into another make a vertical mark with a sharpie at the joint, as well make a horizontal mark about 1-½” long away from the joint. This will help you tell if the tubing has moved when you are adjusting. #2. When you install the clamps try to get them close to the edge of the joint, when you are installing the clamps at a joint put them on behind the expansion then gently tap them over the expanded end with a mallet. #3. You may want to apply a shim between downpipe and frame to keep the clearance you desire, just make sure you remove it. Installation: #1. Slide the turbo downpipe up from the underside of the vehicle, it helps to have someone hold it in place or use a bungee cord. Install the 2-turbo flange bolts just tight enough so you can still move downpipe. #2. Install the second section of tubing to the outlet of the downpipe, slip the hanger into the grommet at the transmission support and loosely tighten clamp. #3. Install hangers for muffler (MAY BE WELDED ALREADY), glass pack or muffler eliminator and then drop the muffler in place. #4. Position front half of tailpipe into outlet end of muffler, check to make sure it is centered over the rear axle. On some models you may trim 4” or so off inlet end to give maximum clearance but measure and check clearance twice and cut once. #5. Install tailpipe hanger (MAY BE WELDED ALREADY), and rear half of tailpipe, if you bought a tip slip it over outlet end of tailpipe and mark it in case you need to trim it a little. Simply tighten the bolt on tip. #6. Measure the last section of tubing which will go into the muffler inlet and trim to length if needed, we furnish enough tubing to handle all cab styles and bed lengths. #7. When the system is all together starting from the downpipe outlet start tightening the clamps and move towards the rear of vehicle. Make sure you have enough clearances at supports, rear shock and spare tire. Lastly tighten the turbo flange and remove shim at frame if you used one. We seldom if ever weld the complete system, at most a couple of tack welds at each joint should suffice. If you are missing parts or need technical assistance call toll free 866-801-9338 9-5pm M-F CST or email sales@warpspeedperformance.com
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warpspeed performance